Closed-loop coating control for powder coating

−15%Less powder

−30%Less rework

100%Satisfaction

Your line measures every part and corrects powder output automatically, so you get the right coating thickness, every time.

Coating thickness =
coating output x transfer efficiency

Powder charge, transfer efficiency, humidity, temperature and part geometry never stop changing — and even your most experienced operators can't compensate for all of them in real time. And experienced operators are getting harder to find. Closed-loop coating control measures every part and corrects automatically, so quality doesn't depend on who's on the line today.

Five steps. One closed-loop.

Coat

Your part gets coated.
Measure

coatmaster measures the actual coating thickness.
Adjust

Measurement feedback automatically corrects powder output.
Coat again

The next part is coated with optimized settings.
Confirm

Target thickness achieved consistently.

Less powder. Less rework. Better coating results.

15% less powder consumption

Reduce your powder consumption while maintaining consistent quality.

30% less rework

Minimize rework through optimal system performance and efficiency.

100% customer and employee satisfaction

Ensure customer and employee satisfaction with superior quality control.

Closed-loop coating control in production.

100+ closedloop systems running worldwide.

"For us, the Closed-loop is another step towards quality and process security because the system supports the operator."
Markus Zott
Operations Management + IT at REKU Color GmbH
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Built into the systems you already use

Built into the lines you already run. Coating-line manufacturers around the world have built their closed-loop solutions around coatmaster. So any coating line can be integrated or upgraded to closed-loop coating control — no matter the brand or the age.